Turn Compensation – A Benefit of PWM Sprayer Technology

March 5, 2021 2:28 PM
Blog Post

Pulse width modulated (PWM) sprayer nozzle technology has been present in the ag industry for many years. These systems can maintain pressure as speed changes by adjusting the duty cycle of the nozzle, allowing more or less product to flow out. Many systems also offer individual nozzle section control, which can reduce overapplication of product at headlands and around field obstacles. Another key benefit of these systems that is not often well understood is turn compensation.

As your sprayer turns around an obstacle in a field—driving around the edge of a waterway, for example—the inside boom (closest to the waterway) will travel significantly slower than the outside edge of the boom. Standard spray systems do not account for these changes in speed across the boom and product will still be applied based on the speed the chassis is traveling at. On a sprayer with a large boom, this can lead to problematic over- and under-applications.

To illustrate this problem and the benefits of PWM nozzle technology, a self-propelled sprayer equipped with a 120-foot boom was driven in a circle applying blue dye in a water carrier using a traditional spray setup on half of the circle and using PWM technology on the other half. The inner circle is 40 feet in diameter and would simulate driving around the tip of a 40-foot wide waterway.

As shown in Figure 1, the top half of the circle was applied with the sprayer operating in a traditional spray mode with no PWM technology activated. An overapplication by the inside boom wing can be clearly seen, as it was traveling at about 25 percent of the targeted ground speed (2.5 miles per hour) and applying nearly 40 gallons per acre. In the middle of the sprayer path, the speed and rate were on target at 10 miles per hour and 10 gallons per acre. On the outside of the spray boom in the top half of the circle, the application rate is slightly under the target rate at about 6 gallons per acre. This can be seen by the slightly lighter coverage on the edge of the circle. This is caused by the outside of the boom traveling at about 17.5 miles per hour.

Spray coverage demonstration
Figure 1. Demonstration of spray coverage and application rate when using a traditional sprayer setup (top half of circle) compared with utilizing a PWM spray system with turn compensation (bottom half of circle).  

PWM technology with turn compensation was turned on while driving the bottom half of the circle. As you compare the inner areas of the circle to the middle and outside areas, the spray coverage is significantly more uniform and is at the target rate of 10 gallons per acre. Although the differences in boom speed still existed in the lower half of the circle, the individually controlled PWM nozzles were able to adjust their operating duty cycle to account for the speed difference. On the inside of the circle, the nozzles were operating at around 20% duty cycle while the outside of the circle nozzles operated at nearly 100% duty cycle to achieve the higher flow needed.

These differences in rate could be problematic from an agronomic standpoint, particularly in fields with significant curvature around field borders, waterways, or terraces. The concerns with under- or over-application exist for many product applications including pesticides and fertilizers. If applying herbicides, the reduced outside rate could lead to reduced efficacy while the higher inside rate could cause crop damage. PWM technology is one technology option available to improve the efficacy and efficiency of production applications to fields. While turn compensation may not often be well understood, we hope this demonstration makes it clearer.